HD (CV) Drum "Bag Filled" Production Machinery

TSG's HD (CV) "Bag Filled" production machinery features:

CONSISTENT QUALITY - automated cycle control & monitoring
CONTINUOUS part flow = RAPID processing times
PRECISION bag fill scale weights
ROBUST core component designs by IAG
EASY MAINTENANCE configurations
RELIABLE manual integration
COMPACT layouts
FAST tool changes

TSG's plastic bagging solution produces brake pads in three steps:

COMPARE THE TRADITIONAL PROCESS WITH TSG's SOLUTION:

Traditional "Slab" Process

PREFORM or FILL LARGE BAGS
PLACE ON TRAYS/XPORT TO PRESS
RETURN TRAYS
HOT PRESS SLABS (Premium job)
LOAD OVEN RACK/XPORT TO OVEN
BATCH BAKE 10+ HOURS/COOL DOWN
TRANSPORT BATCH TO GANG SAWS
CUT SLABS (WASTE cuts and ends)
READY FOR ID/OD GRIND, FINISHING

TSG "Single Piece" Bag Process

AUTO WEIGH INTO INDIVIDUAL PIECE BAGS
XPORT BAGS TO HOT PRESS CELL
HOT PRESS SINGLE PIECES (Mold to shape)
DIRECT LOAD HOT PIECES INTO CONTINUOUS OVEN
NOTE: 1.0 to 2.5 HR CURE TIME INCLUDING COOL DOWN
READY FOR ID/OD GRIND, FINISHING

20 PRESS MODULE HOT PRESS and CONTINUOUS OVEN SYSTEM

Bag Process, Steps 2 and 3

HD DRUM "SINGLE PIECE BAG FILL" STANDARD* SYSTEM SPECIFICATIONS

1. Press force:
2. Max. friction size:
3. Material Distribution:
4. Mold cavities / press:
5. Loose fill height:
6. Temperature and hydraulic:
7. Venting capabilities:

60 tons
254x200mm
Pre-weighed bag loading
1 / press
85mm
100% monitoring and control
20 vents with low pressure capability

(*) IF YOU HAVE SPECIAL SYSTEM REQUIREMENTS PLEASE CONTACT US FOR DISCUSSION